Vermont Casting Stove ST208 User Manual

INTREPID  
Fuel Conversion Kit  
Instructions  
for Intrepid Direct Vent Gas  
Stove  
ST967  
Kits:  
Fig. 1 Remove the stove front. (Top vent shown)  
Natural to LP: 20012921  
LP to Natural: 20012910  
WARNING!  
The installation of this conversion kit must only  
be undertaken by a qualified gas appliance  
installer.  
ST208  
This kit is designed for conversion of the Intrepid Direct  
Vent Gas Stove Models INDVR Series.  
Fig. 2 Release the latches to remove the glass frame.  
Tools required: 5/32” (4 mm) Allen wrench, 3/8” and  
1/2” open end wrenches, needlenose pliers.  
Valve Conversion  
1. Turn control knob to the OFF position, and shut off  
the gas supply to the valve.  
Kit contents: Pilot orifice, injector orifice, conversion  
label.  
2. Allow the valve to cool to room temperature.  
Conversion Precautions  
3. Remove the black protection cap by hand. (Fig. 3)  
Allow unit to cool completely before beginning conver-  
sion. Before proceeding, turn control knob on valve to  
OFF and turn gas supply to OFF. Turn OFF any electric-  
ity that may be going to the appliance.  
4. Insert a 5/32” or 4 mm Allen wrench into the hexago-  
nal key-way of the screw (Fig. 4), rotate it counter-  
clockwise until it is free and extract it.  
Conversion Procedure  
1. Remove stove front. Lift stove front up and then  
swing bottom out and away to disengage from the  
stove body. (Fig. 1)  
Figure 4  
Figure 3  
2. Undo the right and left latches at the top of the glass  
frame. (Fig. 2)  
3. Pull the top edge of the glass and frame assembly  
away from the firebox face. Place the assembly out  
of the way on a flat, padded surface such as a coun-  
ter protected by a towel.  
4. Remove the logset from the firebox.  
20012973 7/07 Rev. 0  
 
• Remove pilot orifice with needlenose pliers. (Fig.  
12) NOTE: Use a wrench to hold pilot tube in place  
while removing the orifice.  
Orifice  
Bracket  
• Install the conversion orifice.  
• Reinstall pilot hood and tighten until mark on pilot  
hood aligns with mark on pilot bracket.  
Pilot  
Orifice  
Pem Studs  
ST919  
CO144  
Fig. 14 Tilt ember bed slightly to correctly place on venturi  
and air shutter.  
Fig. 12 Remove pilot orifice.  
Table 1. Air Shutter Setting  
Minimum injector air inlet opening  
Burner Orifice Conversion  
1. Remove three (3) 3/8” nuts on bottom side of burner  
pan. (Fig. 13)  
Model  
Natural Gas  
LP  
Direct Vent  
1/2” Open  
1/2” Open  
Remove Nut  
Orifice  
Orifice  
Air Shutter  
Bracket  
Bottom View  
CO142  
Fig. 15 The air shutter setting is 1/2” (13 mm) from the orifice  
bracket to the edge of the air shutter.  
Remove Nuts  
ST918  
Fig. 13 Remove three (3) nuts securing ember bed in place.  
All Models  
2. Carefully remove ember bed by tilting the right side  
up and lifting out toward the right side of the unit.  
(Fig. 14)  
1. Replace burner making sure venturi on bottom of  
ember bed aligns with orifice and is seated properly  
on air shutter assembly. (Fig. 14) Make sure burner  
is slid into place at a slight angle and opposite to  
how it was removed. When burner is slid into place,  
the three (3) pem studs should slide down through  
clearance holes into the bottom of the control panel.  
3. Remove injector orifice from left burner bracket with  
a 1/2” wrench.  
4. Install conversion orifice. (Refer to Table 2)  
5. The air shutter is factory set according to Table 1  
and should not need adjustment. The air shutter  
opening may be verified by measuring as shown in  
Figure 15.  
2. Thread and tighten 3/8” nuts back onto pem studs  
on underneath side of control panel, reversing Step  
1 shown in Figure 13.  
3
20012973  
 
3. Reinstall logs.  
d. Install top log by mating hole on bottom of log  
with locating pin on top right side of rear log. (Fig.  
19) Position log so it is angled down toward the  
area where the front two logs meet.  
a. Install the rear log by mating the notch on the bot-  
tom of the log with the raised notch on the back  
left side of the ember bed. (Fig. 17) Ensure the  
cutout in the right side of the log is sitting around  
the pilot assembly and pilot is not obstructed.  
(Fig. 16)  
4. Place conversion label on valve.  
5. Replace glass and stove front.  
6. Restore gas to system and relight appliance accord-  
ing to Lighting Instructions in Homeowner’s Manual  
or on the rating label.  
b. Install the left front log by mating the hole on the  
bottom of the log with the pin in the ember bed.  
(Fig. 18) Position the log over air hole in ember  
bed.  
7. Leak check the system using a gas leak detector  
solution.  
c. Install the right log by mating the notch on the  
bottom of the log with the raised notch on the  
ember bed. (Fig. 18) Position the log over air hole  
in ember bed.  
8. Relight the main burner in both the “HI” and “LO” po-  
sitions to verify proper burner ignition and operation.  
Conversion is complete.  
Rear Log  
Figure 16  
Pilot Notch  
LG493  
Pilot Assembly  
Figure 17  
Raised Notch  
Raised Notch  
Pin  
LG497  
4
20012973  
 
Figure 18  
Left Log  
Right Log  
LG494  
Rear Log  
Figure 19  
Top Log  
Left Log  
Right Log  
LG495  
Ember Bed  
5
20012973  
 
Table 2. Injector Orifice Size Matrix  
Conversion to LP  
Input (BTU/h)  
Minimum Maximum  
12,000 16,000  
Kit #  
20012921  
Orifice  
#56 (.0465”)  
Part #  
30000336  
Conversion to Natural Gas  
Input (BTU/h)  
Minimum Maximum  
12,500 18,500  
Kit #  
20012910  
Orifice  
#47 (.0785”)  
Part #  
20003054  
6
20012973  
 
7
20012973  
 
CFM Corporation  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6  
8
20012973  
 

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